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Easy Inspection
Product Concept:
  Inspection is the most important work for equipment management, especially for process industry. Tasks can be sent to worker’s cell phones through Easy Inspection. It is convenient for them to know the condition of the equipment and do inspection. Combined with the standards on periodic inspection & maintenance established by the computer system, it can consolidate the inspection point, standard values, inspection period, hidden danger elimination and so on. Compliance management of assets can be supported by tools and data. Shutdown time & out of production led by errors, defects, hidden dangers or deep degradation can be avoided.

    Easy inspection, with Android phones and advanced computer and communication technology, can download standards and tasks of inspection. Staff could finish the inspection easily just following the guide of the tasks. Therefore, an advanced inspection pattern is established.

    Easy inspection is made of program and APP. These two parts make inspection to be mobility, informationized and intelligentialized.

A. System

    Inspection function of EAM system can be applied coordinated with Easy Inspection on Android phones. It mainly consists of standard management, periodic inspection, spot inspection, abnormal location management and so on. It can appoint certain equipment in certain area; classify equipment in certain class; define classes of inspection equipment as well as inspection area.

B. Functions of this APP

    Inspection tasks, label binding, spot inspection, location management, settings and data sync.

Inspection tasks can be downloaded through Wifi or 3G. Staff can inspect the appointed area and equipment under the time request. After the inspection, they can upload the results to the central processing unit. And after analysis, it turns to be the references for preventive maintenance.

 

 

     



 

    Inspection pattern can be consolidated and the process of the inspection can be standardized. It can ensure the reality, promptness and availability of the results of inspection. Missing inspection or no inspection can be avoided. Also, person in charge can check the results of the inspection just through client system.

    Normalized inspection will help to discover abnormal in time and ensure safe running. Initial failures can be found out and eliminated.

    Effective analysis can help to find out the failure rules. Inspection results that uploaded directly can be analyzed and concluded so as to form key data on failure rules and daily maintenance.

    Preventive maintenance can prolong life of equipment and reduce cost. Inspection results which are analyzed through analysis system could be the bases to draft preventive maintenance plan. The preventive maintenance plan includes repairing and changing that doesn’t affect production. Also, with the lessons of experience and upgraded technique standards, the equipment can be kept in a high stable condition.